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One
of the major circuit applications of General Atomics Energy Products
capacitors is that of Pulse Forming
Networks or PFNs.
PFNs are usually comprised of a number of capacitors and inductors
arranged so that the discharge pulses from the capacitors are spaced
in time, resulting in a square or trapezoidal current pulse with
a relatively flat top. Rectangular pulses are needed for various
types of loads, including charged particle accelerators, microwave
sources, and lasers.
A common
form of PFN used in radar modulators is the Guillemin
Type E network, in which the capacitance is the same in
each mesh and there is mutual inductance between adjacent coils.
The squareness of the output pulse is a function of the
number of meshes. The risetime is determined by the risetime of the first mesh
in the network, closest to the load. The pulse width is twice the one-way transit
time of the wave. If the characteristic impedance of the PFN is matched to that
of the load, the energy will be almost completely dissipated in the load (no
reflection), and the voltage across the load will be one-half the charge voltage
of the PFN capacitors. Typically the inductor closest to the load is made larger
than the other inductors. This is done to prevent overshoot. This inductor is
~30% larger than the other inductors.
| C
= T / 2Z L
= TZ / 2 |
| C
= total capacitance µF |
| L
= total inductance µH |
| T
= pulse length µsec |
| Z
= characteristic impedance ohms |
The
nominal capacitance and inductance per mesh are simply the totals
divided by the number of meshes. Adjustment of the mutual
inductance between meshes and the precise values of the first
and last mesh inductances are used to "tune" the network for
optimum performance. Sometimes the inductors are wound on a continuous
form. Optimum wave shape is typically obtained with about 15%
mutual coupling between inductors in the PFN. This type of PFN
is known as a Type E PFN.

Schematic showing a 4-stage Type E PFN, output switch,
and load
It is
possible to use multiple PFNs with switches to provide discretely
adjustable pulse widths to the load, such as in the example below:

Schematic showing two PFNs with an isolating switch for
variable outputs
Examples of some other types of PFNs
There are many topologies that can be used to form a
PFN. Several are shown below. For a detailed discussion of PFN’s
see Pulse Generators by Glasoe and Lebacqz, Mcgraw-Hill Book
Company, inc. 1948

- Type
A PFN is sometimes used in conjunction with Marx generators
to shape very high voltage pulses.
- Type
B PFN is the most common when used without coupling
between inductors.
- Type
C PFN is of interest because there are synthesis techniques
that can be used to determine component values. It can then
be converted to other equivalent forms.
- Type
E PFN is the Type B where the inductors are wound
on one continuous form. This allows magnetic coupling between
the coils which improves pulse shape.
Example
PFN Circuit Simulation
A simulation of the output of a Type E PFN consisting
of five 1 µF capacitors and four 1 µH inductors is shown below. The
output inductor has been sized at 1.7 µH to reduce overshoot. The
PFN has been charged to 1 volt and discharged into a 1 ohm load.

Output current waveform (I(r2)) and current in each capacitor

Output voltage waveform (y1) and voltage on each capacitor
The
two graphs show the individual capacitor current and voltage waveforms
that combine to form the synthesized output pulse. Note that C1
experiences significantly greater voltage reversal than the other
capacitors. Experience shows that the capacitor in this position
is usually the first to fail, undoubtedly due to the higher field
stresses resulting from this reversal of polarity.
Example
Products
PFN Subassembly for a medical accelerator application

Six capacitors supplied in one package for a laser PFN application
General
Atomics Energy Products (GAEP) produces both individual
capacitors used in PFNs, such as the plastic case units shown as
an assembly for a medical accelerator application, and multiple
capacitors in a single case. The unit shown here contains six individual
capacitors with one common terminal, and is used in a dermatology
laser application. In addition, GAEP can design and manufacture
complete PFN assemblies to meet your output pulse specifications.
GAEP can also produce complete pulsed power or power electronic
systems.
SPECIFYING
A PULSE FORMING NETWORK
Output
voltage and tolerance. Note that the output voltage
is half the charge voltage on the capacitors in the Type-E network.
Characteristic
impedance and tolerance. The standard value is 50 ± 5
ohms. If the load impedance is not to be matched to the network
impedance, define both.
Pulse
Risetime is normally specified between 10% and 90% of
the average pulse amplitude.
Pulse
Width is normally specified as the time between the
70% average pulse amplitude points (the half power points).

Ripple is
defined as the peak-to-peak voltage above and below the average
peak amplitude when the PFN is discharged into a non-reactive load.
Nominal design ripple value is ± 5%, and lower ripple tolerances
are possible when required. Specify the maximum allowable ripple
tolerance.

Pulse
Decay or Fall Time (if important)
Pulse
Repetition Rate and Duty Cycle are important for thermal
analysis. The duty cycle should be definitively expressed in
terms of seconds on and seconds off, rather than just a percentage.
Ambient
Temperature Range (Operating and Storage) in °C. GAEP's
standard temperature range is -35 to +65 °C, but other ranges
can be accommodated.
Operating
Life should be expressed in either total charge/discharge
cycles or in hours of operation. (Note: GAEP will normally quote
Design Life at the 90% survival reliability level unless otherwise
specified.)
Mechanical
requirements, including number of terminals, mounting
brackets, size and weight constraints, vibration and shock requirements,
etc.
Environmental
conditions, including forced air circulation or natural
convection, oil or pressurized gas insulation, altitude, interior
or exterior installation, etc
For
your convenience, an Application Questionnaire is
available. |